Plastic to Fuel - A star studded project

Waste Plastic Disposal: A Grave Problem

It is important to note that India generates just 2% of the Global waste. Similarly India faces Power deficiency also. 
2. Alternative Waste Disposal Methods
2.1 Land Filling

Waste Plastic materials are dumped for land-filling and they become “mummified” after decades. It is worth mentioning that the plastic is not a bio-degradable material hence this leads to the soil contamination and in long term serves as a cause of severe environmental hazard such as degradation of soil fertility, pollution of surface & subsoil water. Besides the above drawbacks, the embodied energy present in the plastic is lost.

2.2 Incineration

It is possible to incinerate mixed plastics to recover energy. However it is not possible to do so in a controlled manner to reduce off-gas pollution i.e. dioxins & fleuron to desirable standards. Hence this method of plastic waste management is generally not preferred. The treatment cost of the gases is often more than the energy recovered.

2.3 Blast furnace

Waste plastic may be used in place of coke and pulverized coal after forming into particles of the required size and subsequently injected into the blast furnace. The injected plastic is broken down to form reducer gas (CO + H2), which rises through the raw material in the furnace and reacts with the iron ore. The injection of chlorine-contained plastics such as PVC in the blast furnace generates hydrogen chloride. The limestone used in the blast furnace to control the composition of the slag neutralizes the hydrogen chloride in the furnace and decrease its concentration. But substitution of coke with plastic is limited to approximately 40% wt only. (Ref: Shutov F. “Effective energy and gas emission saving using plastic waste recycling technologies”, Expert group meeting, 2-3/ Dec /1999, Vienna international center, Vienna, Austria)

2.4 Gasification

Gasification is essentially thermal decomposition of organic matter under inert atmospheric conditions or in a limited supply of air. If the feed contains chlorinated compound like PVC then it is advisable to do gasification at lower temperature to remove chlorine then the temperature is raised to convert higher hydrocarbons. There are problems in controlling the combustion temperature and the quantity of unburned gases.   (Reference US Patent Application No. 20030037714).

2.5 Recycling

Recycling is not the complete solution for disposal of the waste plastic. After third/fourth recycling the plastic is totally unfit for reuse and hence ultimately it ends up in Land filling. Some types of the plastics are not suitable for recycling. However, this method is only suitable for processing segregated plastic materials and is not suitable for assorted municipal waste plastic. The problems associated with the recycling process are as follows:

• Many types of plastics are used hence it is difficult to segregate them for specific purpose.
• Plastics contain a wide range of fillers & additives. 
• Many times plastic is associated with metal, Glass etc. 
• Sorting of plastic is technically difficult as well as expensive. 
• Recycling of plastic degrades the quality of the end product

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